How to Make Primitive Tools: DIY Saws

By James Ballou
Published on January 23, 2014
article image
courtesy of Paladin Press
DIY bucksaws are easy to assemble and just as easily disassembled for packing.

Nearly any straight saw blade can be mounted into a bucksaw configuration of one variation or another, and this usually creates a fairly rigid frame that makes the blade easy to handle and use. The basic concept involves two vertical bars that serve as handles, to which the blade is secured on its ends at the bottoms. The handles pivot over a horizontal bar and are pulled toward the frame’s center at their tops in order to create the tension that keeps the whole unit rigid.

The frame can be made of hardwood dowels, tree branches, narrow flat boards, or metal pipe or tubing. The tops of the handles can be drawn toward the center with rope, strong twine, or even cables or metal wire in conjunction with turnbuckles, just as one might tighten up a fence gate. The simple system shown in the photos and sketch includes thin rope looped through the tops of the handles and twisted tight with the tourniquet method, using a short, sturdy dowel through the loop. The dowel is braced against the horizontal bar with the tension of the twisted cord to prevent untwisting.

Besides being easy to assemble, the neat thing about a bucksaw like this is that it can be disassembled easily for stowing in a pack. Disassembled, it takes up less space than a typical bow saw or almost any similar saw that is ready to use. It is also very easy to change blades, and its tension is adjustable.

DIY Bow Saw

A bow saw is a similar yet simpler configuration. It is simply a bow of one form or another that has a saw blade mounted on the ends of its limbs. The bow keeps the blade rigid and forms a handle. It is not as versatile as a bucksaw, because it won’t collapse as small for packing, and blade tension is not as easily adjusted. However, in some instances a simple bow saw might be quicker and easier to build in the field than a typical bucksaw.

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