Easy DIY Wooden Toolbox

Keep things simple with this easy but handy homemade DIY wooden toolbox.

| January/February 2017

  • The easy, do-it-yourself toolbox. Every farm should have one.
    Photo by Kellsey Trimble
  • The table saw is a great investment for the homesteader looking to do some woodworking projects for the farm.
    Photo by Kellsey Trimble
  • The author used rabbet joints for the sides of the tote.
    Photo by Kellsey Trimble
  • Using the table saw, cutting the grooves that will hold the bottom of the tote in place.
    Photo by Kellsey Trimble
  • Installing the sides of the toolbox.
    Photo by Kellsey Trimble
  • Gluing the sides and bottom in place.
    Photo by Kellsey Trimble
  • Wood clamps hold the sides and bottom in place while the wood glue dries.
    Photo by Kellsey Trimble
  • Using a jig saw to cut the pieces of the upright handle holders to the appropriate shape.
    Photo by Kellsey Trimble
  • Drilling pilot holes and countersinking the screws makes the tool tote look a little more professional. Depending on the quality of wood you have on hand, pilot holes can mean the difference between wood splitting unexpectedly or not.
    Photo by Kellsey Trimble
  • The handle uprights on the author’s totes turned out to be about 3 inches wide by 9 inches tall, but you can adjust that height based on the tools you want to carry and what feels most comfortable. Be sure to drill the handle hole before assembly.
    Photo by Kellsey Trimble

A tool tote is something every homesteader, homeowner, farmer — well, everyone needs at least one. When I owned a small farm in beautiful northeast Kansas, I had several tool totes, and they each had a different function. One tote had all my woodcutting gear in it, another all my fence building and repair necessities, and since I sometimes did finish carpentry jobs on the side, I had one tote with all the small tools and jigs that I needed for that.

A tool tote is a simple open-topped tool carrier with a convenient handle. They don’t have lids, hinged or otherwise, and they simply transport necessary tools from one place to another. I like them better than lidded boxes because they’re easier to make yourself, and you don’t have a lid getting in the way. A tote is a simple device — and on the farm or homestead, simple is good.

My dad was a simple man who earned a living for his family as a laborer, remodeler, and later a self-employed house painter. He was always in demand. His work vehicle was the family station wagon, later a dedicated station wagon, which carried the tools he needed. He hauled his tools in simple totes, all of different design that he acquired or made. His only lidded toolbox was a small wooden affair that carried his paint brushes.

I’ll describe the design and build of a tool tote that my daughter and I recently made. We actually made two. The size and dimensions of the tote will depend on your needs. The totes we made were roughly 8 inches by 15 inches by 4-1/2 inches. Avoid the urge to make it too big, unless it’s for light specialty tools. Sometimes the size is determined by the materials I have on hand. These are also a great way to use up scrap material. I usually use 3/4-inch material for the sides and handle uprights, and 1/2- or 1/4-inch materials for the bottom. Use what you have on hand. If you have to buy material, get 3/4-inch solid stock for the sides and 1/4-inch plywood for the bottom. The handle can be made with any dowel or tubing that is heavy enough for the load it will bear and comfortable for your hand. I like 1-inch dowels, but I’ve used old broom handles as well. Bigger is better and more comfortable.



Wordworking 101

I’m lucky enough to have assembled a complete woodshop over the years, and I used my table saw for most of the cuts. You don’t need a table saw. Hand tools, even the simplest of them, can be used. If you’re a small-scale farmer or homesteader, though, try to get yourself a table saw. New ones of good quality are inexpensive, and used ones even more so. Get one, buy a good blade, and learn to safely use it. There are tons of books and videos that describe table saw safety. YouTube is especially helpful.

Begin by ripping your side stock to identical widths. I made these 4-1/2 inches. At this point, you’ll cross-cut the sides to their final dimensions. Cut these as accurately as possible. Opposite sides should be exactly equal lengths. You’ll need to join these pieces in an open box fashion, and here again, you have several options. You can use any standard joint from a simple butt joint to the elaborate dovetail joint. This is a work tote, so I’d keep it simple. A butt joint that is glued and screwed together will be just fine. I like to use rabbet joints, since they’re a little stronger but still easy to cut. Check out the basics of a rabbet joint in the photo above.

www.EasyWoodwork.org
5/7/2018 9:04:00 PM

I used the plans at WWW.EASYWOODWORK.ORG to build mine – I highly recommend you visit that website and check their plans out too. They are detailed and super easy to read and understand unlike several others I found online. The amount of plans there is mind-boggling… there’s like 16,000 plans or something like that for tons of different projects. Definitely enough to keep me busy with projects for many more years to come haha Go to WWW.EASYWOODWORK.ORG if you want some additional plans :)







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